1. Welcome to Tacoma World!

    You are currently viewing as a guest! To get full-access, you need to register for a FREE account.

    As a registered member, you’ll be able to:
    • Participate in all Tacoma discussion topics
    • Communicate privately with other Tacoma owners from around the world
    • Post your own photos in our Members Gallery
    • Access all special features of the site

Repair to Body & Back Tail Light

Discussion in '1st Gen. Tacomas (1995-2004)' started by thebeave, Sep 11, 2016.

  1. Sep 11, 2016 at 1:59 PM
    #1
    thebeave

    thebeave [OP] Member

    Joined:
    Mar 26, 2014
    Member:
    #126243
    Messages:
    24
    Gender:
    Male
    Vehicle:
    2000 Pre-Runner 3.4L
    Last weekend, up in the Sierra foothills, I hit a tree at the back driver's side tail light while doing a routine backing up. D'oh! Just the tail light and body around it were damaged (see picture). The bumper was not hit. At first, I wasn't able to open the tailgate, but after wedging a prybar in there, and then pounding at the metal here and there with a small sledge and ball peen hammer, I was able to get the tailgate to open and close reasonably well. So, I can live with it for now. I'd like to make an attempt at getting it more or less back in shape again, but I've never really done any body work before (done lots of engine work, though, and have a garage full of tools) or even know that much about the process. I'm not expecting flawless results by any means, but would like, as a minimum to get the tail light replaced and re-form the body so the tail light can sit nicely in place without the big gaps around it. I'll probably end up just spray painting the damage with a can of spray paint. This truck is my workhorse, not a showpiece.

    Is it too much to expect a beginner like me to tackle this? If any of you have experienced damage in this area and have repaired it, I would appreciate your insight, tips and tricks. If you think I shouldn't even try to tackle it, how much do you think it would cost to have a body shop do the work? Thanks in advance for all your advice. I appreciate it.

    018.jpg
     
  2. Sep 11, 2016 at 2:40 PM
    #2
    TacoDell

    TacoDell Truck ~n~ Tow

    Joined:
    Jun 20, 2008
    Member:
    #7448
    Messages:
    1,381
    Gender:
    Male
    SoCal
    Vehicle:
    '00 Tacoma SR5 4X
    Donahoe CO's, Deaver leaf paks, Lockright Locker, All Pro body armor ( sliders, front and rear bumpers ), All Pro under belly skids, Warn M8K w/Masterpull synthetic line, Dual Optima battery system, 4 ea LightForce Striker 170 offroad lights, 8 ea wired rock lights, and plenty more I'm sure
    If you want it done well... seek professional repair.

    But IMO I think you could learn a little
    and attempt to straighten that out somewhat, yourself.

    You'll likely need a dent puller(slide hammer)/drill a few holes for using that
    then attempt to hammer it out closer using hammer/dolly.
    It'll likely require some bondo application to finalize yer efforts.

    Are you willing to invest in the necessary body repair tools/materials
    that you will need to make the attempt ?

    Harbor Freight comes to mind if yer hope is to spend less.

    Been awhile since I removed my tail lights
    but thought there was some space behind that area
    once the tail light is removed.

    Only way yer gonna learn how is by making attempt.
    And if by chance you don't do well...
    You'll have more appreciation for those whom can.

    Plenty of "How 2's"/"DIY" on line and youtube.
    Review some of those and make yer own call then.

    If I didn't really care about a perfect result...
    I'd give it a shot if it were mine.

    Worse case scenario... if you make it worse
    eventually you'll wish to replace the whole bed panel.


    Besides... if ya already backed into a tree once
    It's likely it will happen again !? Lol
     
  3. Sep 11, 2016 at 3:18 PM
    #3
    Wyoming09

    Wyoming09 Well-Known Member

    Joined:
    Apr 24, 2015
    Member:
    #153833
    Messages:
    14,277
    Gender:
    Male
    New Tripoli Pa
    Vehicle:
    2000 Work truck 5 speed 4x4 3.4
    Super Springs
    Myself I would cut that back corner of the bed out and weld a new piece in

    Some finish body work and paint

    new light your good to go
     
  4. Sep 11, 2016 at 4:02 PM
    #4
    carofchoice

    carofchoice Well-Known Member

    Joined:
    Dec 30, 2015
    Member:
    #173539
    Messages:
    699
    Gender:
    Male
    First Name:
    Jeff
    Newton, IL
    Vehicle:
    2003 DC 4X4 TRD, 2012 X-Runner
    This is what I would do, the metal in that area is gonna be hard to pull out.
     
  5. Sep 11, 2016 at 10:13 PM
    #5
    extremepaint

    extremepaint Well-Known Member

    Joined:
    May 14, 2012
    Member:
    #78785
    Messages:
    66
    Gender:
    Male
    denver
    Vehicle:
    04 with stuff
    Take it to a body shop if your anal about appearance, there is no way in hell your gonna make that look pre hit condition with a large amount of experience in body repair and paint.

    Also please understand that anywork you do to it may infact make the job harder/more time consuming for a trained body man to take care of, like grining out old material, filling in drilled holes, and shrinking over stretched metal.

    Best solution fiberglass bedsides

    It may seem like tou cant make it worse but in actuality you can.
     
  6. Sep 12, 2016 at 7:23 AM
    #6
    ghs57

    ghs57 Well-Known Member

    Joined:
    Jul 27, 2010
    Member:
    #40832
    Messages:
    1,092
    Gender:
    Male
    First Name:
    Chops
    Catskill Mts. NY
    Vehicle:
    '17 Grey TRD OR xtracab 3.5L 4WD
    Pretty much stock right now
    Over the course of a year, I smashed both tail lights. Once in the driveway, once off road. I'll do a lot of work myself, but I went to a local shop both times that did an excellent job and worked with me on the cost. and There was some insurance money, so that helped. They straightened out the panels and un-jammed the tailgate. They also touched up some other areas since they had some extra paint mixed. I was happy to give the work to a local with a good reputation.
     
  7. Sep 12, 2016 at 7:31 PM
    #7
    TacoDell

    TacoDell Truck ~n~ Tow

    Joined:
    Jun 20, 2008
    Member:
    #7448
    Messages:
    1,381
    Gender:
    Male
    SoCal
    Vehicle:
    '00 Tacoma SR5 4X
    Donahoe CO's, Deaver leaf paks, Lockright Locker, All Pro body armor ( sliders, front and rear bumpers ), All Pro under belly skids, Warn M8K w/Masterpull synthetic line, Dual Optima battery system, 4 ea LightForce Striker 170 offroad lights, 8 ea wired rock lights, and plenty more I'm sure
    I've done alot of welding to my junk...
    but stitch welding that pot metal called sheet metal
    is not one of my favorite things to do.

    Have I ? sure

    My radiator support was cracking
    and I had to weld that for repair.
    (both lower and upper, supporting the body)

    Tho' sheet metal welding can work as a last resort.
    I wouldn't do it with any long term repair in mind.
    Especially if ya live in the rust belt.

    Changing the molecular structure of that pot metal when welding
    and the exposed interior weld(s) will allow rust to take hold more easily
    and eventually fatigue will set in and surely become it's premature death.

    If ya live in the SW where I do...
    crappy pot metal stitch welds rust slower.
    But even here... it will eventually happen.

    I've owned/wheeled my junk since it was new (16 years)
    and plan on it holding together until my demise.

    If you've a mind to try...
    be sure you clean up and seal those stitch welds good.
    Both inside and out.
     
    Last edited: Sep 12, 2016
  8. Sep 12, 2016 at 8:13 PM
    #8
    lonelywanderer

    lonelywanderer Well-Known Member

    Joined:
    May 2, 2012
    Member:
    #78097
    Messages:
    84
    Gender:
    Male
    Oahu, Hawaii
    Vehicle:
    04 double cab 4wd
    Suppose to be stock
    Did it kink on the inside of the bed rail too? That might be a little fun to straighten that part but you can try to pull out the outer part and body work it. They sell affordable stud gun and slide hammers on Amazon you can use to pull out the damage
     

Products Discussed in

To Top