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POR-15 and existing paint

Discussion in '1st Gen. Tacomas (1995-2004)' started by Jase, May 17, 2021.

  1. May 17, 2021 at 2:56 PM
    #1
    Jase

    Jase [OP] Well-Known Member

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    jase
    Oregon
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    Rebuilt / frame swap at 200K
    I have a couple minor spots with surface rust on my replacement frame. I got some POR-15 for some of the worse rust on other parts, and was going to touch the frame up but you’re not supposed to apply it over existing paint. Should I just mask and sand the spots to metal, POR and then paint? Am I going to have an “edge” that could peel if I don’t blend? IDK anything about paint.
     
  2. May 17, 2021 at 2:57 PM
    #2
    Jase

    Jase [OP] Well-Known Member

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    See

    292A4B9D-5F04-4885-8EE2-12218B09A161.jpg
    0833E406-CABE-4DF0-892E-015B78F7D862.jpg
     
  3. May 17, 2021 at 2:58 PM
    #3
    Jase

    Jase [OP] Well-Known Member

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    In the background of the second picture you can kinda see my fuel tank skid, which needs a thorough cleaning and coating.
     
  4. May 17, 2021 at 3:14 PM
    #4
    rnish

    rnish Well-Known Member

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    I think you are over thinking it. I use POR15 to spot paint skids, sliders etc. No problems.

    Sand the loose rust the best you can. Rough up the paint where ever you are going to over paint. You just want to remove the gloss.

    Clean oil and grease before painting. Mineral spirits is what I use. Let it evaporate/dry before painting. You can use methanol to clean the mineral spirits. Do not use rubbing alcohol. Too much water.

    Paint, 2 light coats is good. POR should be top coated because its not UV resistant. I don’t top coat if its on the bottom of the truck.

    My old IFS skid. Got touched up annually. Couple of times I just rattle canned it. Krylon and Rustolum both make a primer/top coat combo in a rattle can.

     
    Last edited: May 17, 2021
  5. May 17, 2021 at 3:17 PM
    #5
    0xDEADBEEF

    0xDEADBEEF Swaying to the Symphony of Destruction

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    Por15 is really intended for painting rusty things. It doesn't offer any advantages for things that aren't rusty.
     
    NSDON likes this.
  6. May 17, 2021 at 3:19 PM
    #6
    JdevTac

    JdevTac Well-Known Member

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    Just wire wheel those small spots down and rattle can. POR15 is like my last resort for a falling apart frame. Not an overall fan of the stuff and never understood the hype. It did work nice on some steel rims I had though.
     
  7. May 18, 2021 at 3:06 AM
    #7
    NSDON

    NSDON Well-Known Member

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    It bonds to rust and is tough as hell, much stronger than regular paint, but works best on bare metal that has been cleaned of grease. Just scrape off the rusty spots and paint with POR. Not much UV hitting a frame so no need to topcoat.
     
  8. May 18, 2021 at 5:50 AM
    #8
    0xDEADBEEF

    0xDEADBEEF Swaying to the Symphony of Destruction

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    If applying to bare metal, it needs an etching step to bond well

    https://por15.com/products/metal-prep
     
    NSDON[QUOTED] likes this.
  9. May 18, 2021 at 6:50 AM
    #9
    Jase

    Jase [OP] Well-Known Member

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    2004 4x4 DC
    Rebuilt / frame swap at 200K
    Thanks for the replies. I’ve used POR-15 before on old cars, but on spots like a rusted trunk floor or a frame with 0 paint left. Never used it on a part that still has a factory finish. Probably overthinking it :thumbsup:
     

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