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Looking for part numbers on Pelfreybilt bumper

Discussion in 'Armor' started by Foxtato, Apr 4, 2022.

  1. Apr 4, 2022 at 8:51 PM
    #1
    Foxtato

    Foxtato [OP] Well-Known Member

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    Hey there,

    I have a Pelfreybilt rear bumper for my 2nd gen with the swingout that I am in the middle of servicing. Long story short, I'm hoping that other forum members might have bits of information to fill in the gaps regarding part numbers that I have been unable to find so far.

    If you are like me and have a Pelfreybilt rear bumper with swingout for your 2nd gen, you might need to find replacement parts in the event that something breaks or you decide (like me) to service it and clean it up best you can. There was a lack of information on what parts are needed, but I've compiled a list of parts that I found and (mostly) tested to verify fit. Hope that these can help you in the future, future person!

    Known Parts List

    Retractable Spring Plunger (Spindle-side)
    Nose (pin) is 1/2" in diameter
    PN: 90222A116
    McMaster-Carr Link (Unverified)

    Retractable Spring Plunger (Lever-side)
    Nose (pin) is 3/8" in diameter
    PN: 90222A112
    McMaster-Carr Link (Unverified)

    Thread-stud Bumpers (options)
    1/4"-20 x 1-3/4"
    PN: 9546K185
    McMaster-Carr Link
    Source: https://www.tacomaworld.com/threads/pelfreybilt-bumper-parts-needed.629695/#post-24941168

    1/4"-20 x 1-5/16"
    PN: 9546K118
    McMaster-Carr Link (Fits :thumbsup:; very tight closing the gate, other one above might be better)

    Note: Very tight when closing the gate; the polyurethane version was too stiff, so this will work with the Neoprene version. A shorter bumper might be best here.

    Upper Tapered Roller Bearing + Ring
    PN: L44649 / L44610
    Amazon Link (Fits :thumbsup:)

    Lower Tapered Roller Bearing + Ring
    PN: L68149 / L68111
    Amazon Link (Fits :thumbsup:)

    O-ring for Top Cap
    2-3/16 x 2 x 3/32 O-ring
    Amazon Link (DOES NOT FIT)
    From this thread: Pelfreybilt Off-Road

    2-1/4"x2-7/16"x3/32
    McMaster-Carr Link (Fits :thumbsup:)

    Note: Fits in channel around interior top of spindle above the tapered roller bearing.

    Dust Seal
    1.719 in Shaft, 2.565 in OD, 0.500 in Width
    PN: 47333
    Amazon Link (Fits :thumbsup:)

    Custom Gasket
    2-3/4" OD x 2-1/8" ID x 1/16th" Thickness (3/8" perimeter width)
    Amazon Link (Fits :thumbsup:)

    Note: This is a piece that was not included with the original bumper. I made this to sit between the spindle and cap to help keep water out. Not sure how well it'll work, but think it'll do the job.
    photo_2022-04-24_00-23-24.jpg photo_2022-04-24_00-23-21.jpg

    Cotter Pin
    1/8"x2"
    Amazon Link (Fits :thumbsup:)


    Unknown Parts List
    • Top cap of spindle housing
    • Flat metal slide around spindle housing (suspect this is custom)

    Thanks for reading and any help you can provide!

    Relevant Pictures and a copy of the instructions from Pelfreybilt attached.
     

    Attached Files:

    Last edited: Apr 24, 2022
    uurx, Metric Rider and BVita like this.
  2. Apr 7, 2022 at 8:42 AM
    #2
    Bastek

    Bastek Average Member

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    KDMaxP10, plastidip
    Check if EMS Offroad has any of things you need
    https://emsoffroad.com/tire-carrier-parts/
     
  3. Apr 10, 2022 at 12:41 PM
    #3
    Foxtato

    Foxtato [OP] Well-Known Member

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    Bastek[QUOTED] likes this.
  4. Apr 12, 2022 at 10:38 AM
    #4
    Foxtato

    Foxtato [OP] Well-Known Member

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  5. Apr 12, 2022 at 12:30 PM
    #5
    Bastek

    Bastek Average Member

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    KDMaxP10, plastidip
    Awe, shit... That's all I got.
     
  6. Apr 12, 2022 at 4:10 PM
    #6
    Foxtato

    Foxtato [OP] Well-Known Member

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    All good, I have a few parts ordered that I think will fit so I can go from there :thumbsup:
     
    Bastek[QUOTED] likes this.
  7. Apr 15, 2022 at 7:57 PM
    #7
    Foxtato

    Foxtato [OP] Well-Known Member

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    Got my parts in this evening, so hopefully tomorrow I can see if everything fits as expected
     
  8. Apr 19, 2022 at 10:55 PM
    #8
    Foxtato

    Foxtato [OP] Well-Known Member

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    Got the tire gate back on over the weekend and was happy to see that the tapered roller bearings and the dust seal fit perfectly. Getting the raceways installed was a pain (first time doing it) since the tolerances were so tight. For anyone that has to do this, I recommend having something round, flat, and wide enough to safely tap along the edges without damaging or slipping off the edge of the raceway. Using a hammer, tap around the edge until it fully seats.

    Unfortunately, the o-ring that I ordered didn't fit, so back to trying a new size and looking into making a custom-sized gasket to go between the cap and the top of the spindle. Also ordered some new bump stops since mine had long disintegrated. Will post a follow-up once those have been tried.
     
  9. Apr 24, 2022 at 12:46 AM
    #9
    Foxtato

    Foxtato [OP] Well-Known Member

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    Final list of parts updated; hope this can help someone in the future!
     
  10. Jul 30, 2022 at 5:08 PM
    #10
    Bastek

    Bastek Average Member

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    KDMaxP10, plastidip
  11. Sep 21, 2022 at 9:17 AM
    #11
    uurx

    uurx Well-Known Member

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    lol glad i found this info

    :anonymous:

    68512158574__BFE97C74-8315-4C07-A3EB-CC419AC8CBA7.jpg 68520733495__FABA1C3A-AF68-4211-A74C-D3FF9677DA69.jpg 68512159456__0D8AEFC9-DA65-4E9A-B478-AC86B8E650AF.jpg 68520734315__C920524A-D230-4413-A2E4-48F3DC8D6F11.jpg

    gonna need some fresh parts now that she is cleaned up
     
    Foxtato[OP] likes this.
  12. Apr 12, 2025 at 8:15 PM
    #12
    wildland89

    wildland89 Well-Known Member

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    I know this is an older thread, but I figure it's worth a shot. I went about replacing everything in my swingout this weekend, ordered the parts listed above (super helpful, thank you!). The top bearing race went in super easy, but the the lower bearing race almost seems a little big. I didn't want to start to wailing on the bearing race driver to seat it all the way up. I had the same issue with the old bearing race as well. Anyone else have this issue?
     
    uurx likes this.
  13. Apr 12, 2025 at 8:34 PM
    #13
    mud

    mud Djentleman

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    @JLee any info you could help with here?
     
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  14. Apr 12, 2025 at 9:50 PM
    #14
    TXpro4X4

    TXpro4X4 Fuck Cancer!

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    Toy Stuff..... Faktor Amber lights on in the grill. Under front bumper led rock lighting. Center counsel c.b mod with under the hood p.a. Anytime foglight mod. R.G.B tape light for inside toekick lighting. Front and back. Front weathertech floor mats. De-Baged except TOY on tailgate. FJ style 6 speed shifter knob. Rubber tacoma bed mat. Trd exhaust. Trd 16in beadlocker style wheels. Electrical a/c 115volt plug/usb mod next to passenger knee. Fox 2.5 coilovers. Icon 2.0's in the rear. Rear locker any-time mod. Abs kill switch mod. All Pro ISF front skid Pelfrey built front differential skid Baja design pro pods Rigid pods CBI pods brackets Mobtown tailgate guard RIP Mobtown Caliraised rear amber pod lights CJ Jumper- map, running, amber fog, reverse, and license plate led bulbs Pedal Commander
  15. Apr 15, 2025 at 7:35 AM
    #15
    JLee

    JLee The Man! Vendor

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    Nope, the shredded all documents before running we don't have any parts lists.
     
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