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Exhaust manifold leak

Discussion in '2nd Gen. Tacomas (2005-2015)' started by Shoot2live4286, Jul 28, 2017.

  1. Jul 28, 2017 at 12:35 AM
    #1
    Shoot2live4286

    Shoot2live4286 [OP] Well-Known Member

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    Cold air intake
    I have a 2009, 4.0 tacoma, I have an exhaust manifold leak on my driver side, which is causing terrible mpg for me. I would normally just have the manifold replaced, but it's rusted on there badly, so it has the potential to be an extremely expensive repair I don't have the money for. So I did some research on some high temp sealants and picked one up that's good for 2400 continuously. Now the only thing is, I cant see any kind of crack on the manifold! So I'm looking for suggestions what's the best way to find an exhaust manifold leak?
     
  2. Jul 28, 2017 at 4:26 AM
    #2
    Jimmyh

    Jimmyh Well-Known Member

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    How do you know it is an exhaust manifold leak if you can't find it?

    Why do you think the manifold is cracked?

    I would suggest that the leak isn't the manifold at all but the doughnut seal between the manifold and the exhaust pipe.
     
  3. Jul 28, 2017 at 6:20 AM
    #3
    Bebop

    Bebop Old fashion cowboy

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    If it's an actual crack on the manifold sealant isn't going to do you any good. Just weld it. The 2001-2005 Honda civics were plagued with cracking exhaust manifolds. I would just weld them shut. Solved the problem. Haven't seen a cracked manifold in a yota yet.
     
    Shoot2live4286[OP] likes this.
  4. Jul 28, 2017 at 6:23 AM
    #4
    rollin904

    rollin904 Feather Slinger

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    Subbed. Mine is making a tinny noise on acceleration and was thinking of replacing my gaskets
     
    Shoot2live4286[OP] likes this.
  5. Jul 28, 2017 at 12:36 PM
    #5
    Shoot2live4286

    Shoot2live4286 [OP] Well-Known Member

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    Cold air intake
    I'm almost 100%, the ticking sound is exactly like a leak, keeps with rpm, and no check engine but I get terrible mpg because it's throwing off the O2 sensor with the extra air flowing in making it think it's running lean, so it constantly adds more fuel. And thanks I'll look into that too!
     
  6. Jul 28, 2017 at 12:37 PM
    #6
    Shoot2live4286

    Shoot2live4286 [OP] Well-Known Member

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    Cold air intake
    And idk if I'll be able to do the gaskets because the bolts are rusted on, and if they break, it's gonna be a very expensive repair which I don't have the money for. =/
     
  7. Feb 17, 2019 at 7:57 AM
    #7
    KTM753

    KTM753 Well-Known Member

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    Did you ever fix this ?

    I have a similar condition I would like to figure out exactly what the problem is and then fix
     
  8. Feb 7, 2020 at 11:11 PM
    #8
    PaCific-TaCo

    PaCific-TaCo Member

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    Any updates on this old thread
     
  9. Feb 8, 2020 at 4:24 AM
    #9
    DG92071

    DG92071 Well-Known Member

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    Here you go.
    20200208_042321.jpg
     
    tacomataco2 likes this.
  10. Feb 8, 2020 at 6:15 AM
    #10
    Rick's 2012

    Rick's 2012 Well-Known Member

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    The OP hasn't been here since Oct 26, 2017!!

    Another person that asks other people for advice, but then can't find it in themselves to update those that helped him out, with the outcome. :facepalm:
     
    DG92071 likes this.
  11. Feb 8, 2020 at 6:16 AM
    #11
    Rick's 2012

    Rick's 2012 Well-Known Member

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    :eek:
     
    DG92071[QUOTED] likes this.
  12. Feb 8, 2020 at 6:19 AM
    #12
    DG92071

    DG92071 Well-Known Member

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    The best way to find an exhaust leak is to lay under the vehicle while someone else starts it when the vehicle is cold. Follow the noise and use your hand to feel for the leak.
     
    Geeves77 and Rick's 2012 like this.
  13. Mar 11, 2023 at 5:18 PM
    #13
    RocketTaco808

    RocketTaco808 Resident Telescope Expert

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    Poly bushings all around, URD Headers, Composite Carbon Stage II clutch, TRD short throw, URD Spec U Exhaust, Tow package, Bunny Trails, Fairy Dust, Triple Dynamat Insulated, Blood, sweat, grit and some good old fashion elbow grease.
    Another way that’s always interested me is the use of a shop vac taped to the tailpipe. Not to suck air out, but blow air back in, then go around with soapy water ina. Spray bottle around where you think it might be leaking, set we to blow and watch for bubbles..
     
    Dbarffish likes this.
  14. Mar 11, 2023 at 5:21 PM
    #14
    RocketTaco808

    RocketTaco808 Resident Telescope Expert

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    Poly bushings all around, URD Headers, Composite Carbon Stage II clutch, TRD short throw, URD Spec U Exhaust, Tow package, Bunny Trails, Fairy Dust, Triple Dynamat Insulated, Blood, sweat, grit and some good old fashion elbow grease.
    And yes, a leak at the manifold between head and manifold will suck air in and cause AFR sensors to read lean, which causes your fuel trim calcs to increase (which in turn increases the amount of fuel your engine dumps into the intake) and causes chaos among what’s supposed to be an awesome closed loop fuel tuning system - ultimately resulting in a truck that runs rich and has issues running consistently.
     
    Muscle22 likes this.

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