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Complete Exhaust Replacement Cost?

Discussion in '1st Gen. Tacomas (1995-2004)' started by tacomanewframe, Jul 25, 2011.

  1. Jul 25, 2011 at 1:36 PM
    #1
    tacomanewframe

    tacomanewframe [OP] Member

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    Any idea what the a complete exhaust system replacment, including cat converter on an '01 regular cab 4x4 would cost? I want to have Toyota do it with lifetime warranty parts once they start on my frame replacement .

    Thanks
     
  2. Jul 25, 2011 at 1:45 PM
    #2
    Pugga

    Pugga Pasti-Dip Free 1983 - 2015... It was a good run

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    Maybe try a scrap yard? New I'd imagine you'd be well over $2,000 if you went through Toyota assuming you're talking headers, cats, muffler and piping.
     
  3. Jul 25, 2011 at 7:38 PM
    #3
    DblCabMN

    DblCabMN Well-Known Member

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    I got a quote for ~$1400 to fix the p0420 code which was two new cats and two new o2's from the Toyota dealer. I laughed and laughed and said no thanks.

    i'd imagine Puggin' is just about spot on for the full thing if you're including new pipes etc.

    Or you could just buy your own bolt on performance exhaust and come out ahead. That's what i'd do. (i'm not much for long term warranties on certain things but i understand the reason some like them.)
     
  4. Jan 29, 2024 at 8:39 PM
    #4
    09tacoboy

    09tacoboy New Member

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    Hello Tacomanewframe,

    I just took my 09 4.0 to the local shop for this exact bit of work. From top to bottom replacement including gaskets and bolts was 1400 after I junked the old catalitic converters.

    Hope this helps someone else. It's a pretty easy fix as well but most of the cost came from the cat converters.
     
    Last edited: Feb 2, 2024
  5. Jan 29, 2024 at 8:54 PM
    #5
    Clearwater Bill

    Clearwater Bill Never answer an anonymous letter

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    Does such a thing even exist?

    My imagination says no.

    Hope you can prove me wrong.
     
  6. Jan 30, 2024 at 5:44 AM
    #6
    Rougarou680

    Rougarou680 Swamp Lurker

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    On my 01 my exhaust guy is gonna gut the first cat, replace the second cat and move the O2 sensor downstream of it, so I'll only have one cat to worry about in the future. $600.
     
  7. Jan 30, 2024 at 1:37 PM
    #7
    Currygoat

    Currygoat Well-Known Member

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    Rims, 4600 Bilsteins, K&N filter
    Went through this a couple years ago. Everything sorta went out at the same time: Header cracked in half so I replaced it with OEM. Then the muffler had rusted holes and started leaking so I replaced it with OEM. Then the O2 sensors were rusting out at the base and the gaskets between the cats were leaking.

    I tried to do it piece meal, but in the end replaced the entire system brand spanking new with OEM... everything including hardware. Its easy and everything just bolts up. Was expensive but it will last another 20 years. Sold the used Cats to a recycling yard to offset the price of the new ones.

    Almost $4000 for OEM.

    IMG_6326.jpg IMG_6524.jpg

    IMG_6529.jpg
     
  8. Feb 3, 2024 at 9:50 PM
    #8
    JustADriver

    JustADriver Well-Known Member

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    Is there a reason to go OEM for all that, other than the O2 sensors?
     
  9. Feb 4, 2024 at 9:59 AM
    #9
    O'Silver_Taco

    O'Silver_Taco Well-Known Member

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    Yeah did all mine with a walker tacoma drop-in tail/muf/mid pipe, a JC Witney level cat, and a $100 ebay stainless header.

    Total all new $450, not including the 02's ....

    Should get me to 2045 without issues....


    I figured anything beyond that was horses#@t.
     
    Last edited: Feb 4, 2024
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    #9
  10. Feb 4, 2024 at 9:58 PM
    #10
    ControlCar

    ControlCar My Moto: Help & Learn…period.

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    IMO….no.
    Muffler Shop can get you in and out for $750 or less (no O2’s)

    OE is great
    But
    Not the cost effective replacement decision
    Hell, in few years, AM will be the owner’s only repair choice. Toyota is/will not be stocking 20yr old parts anyway

    to each his own.
     

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