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Brake pedal switch has two circuits?

Discussion in '3rd Gen. Tacomas (2016-2023)' started by Toycoma2021, Feb 2, 2021.

  1. Feb 2, 2021 at 9:58 AM
    #1
    Toycoma2021

    Toycoma2021 [OP] Well-Known Member

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    Does anybody know why and the function of the two circuits on the brake pedal switch? What I have found is one circuit closes a switch when the pedal is depressed (this would be a normal function of most any vehicle I have explored to light the brake lights at the rear of the vehicle) and another circuit opens a switch when the brake pedal is depressed. Two vastly different gauges of wire are used as well. The larger gauge is for the historically normal operation.

    My theory is that one or more of the controllers (CAN) takes the opening of the switch as an input to do any of the following: allow starting of the vehicle, turning off cruise control, etc.

    I wish to understand just what the designers were/are attempting and possibly why they did not rely upon the closing of a switch only.
     
  2. Feb 2, 2021 at 10:01 AM
    #2
    tonered

    tonered bartheloni

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    It could be for brake light modulators (I believe they are PnP and will only flash the CHMSL), the trailer brake controller, or for the two foot driving warning.
     
  3. Feb 2, 2021 at 10:27 AM
    #3
    Trail Limo

    Trail Limo Well-Known Member

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    Redundancy.

    The NC wires are to ensure that the wires do not get cut or damaged, and to detect fialures in the system. If the controller ever sees both sets of wires in the same state, then it knows something is wrong.

    Relying on the closing of a switch only, can cause the system to think that the brake is not depressed in the case of a wire break or other failure.
     
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  4. Feb 2, 2021 at 10:48 AM
    #4
    BigWhiteTRD

    BigWhiteTRD Official thread killer (only crickets remain)

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    Need more info... Pictures, schematic, where you are seeing 2 stop light circuits (at the switch or at the relay)?

    The 2016 schematics only show a single pole switch for the stop light switch in the cabin. That switch feeds into a spdt relay, which allows either the ECU or the brake pedal to activate the STOP lights. The signal also goes back to the ECUs, in addition to the STOP lights. (so the ECU knows you are pressing the brake, for among other things Gas-pedal+brake pedal failsafe).

    (I am used to modern vehicles monitoring brake pressure levels to act as the monitor for failed STOP light mechanical switch. Therefore the STOP switch doesn't need redundancy like a fly-by-wire gas pedal, because it is only the STOP LIGHT, not the actual brakes that are affected by the switch... ie, You dont loose stop function if the switch fails.)

    2021 may be different, so no guarantee this is what you have (and I may have I messed up and grabbed 2nd gen schematics is always a possibility). (Note, *1 wires are with towing trailer lights, so I assume that is your configuration).
    upload_2021-2-2_13-47-14.jpgupload_2021-2-2_13-47-41.jpg
     
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  5. Feb 2, 2021 at 11:41 AM
    #5
    caribe makaira

    caribe makaira Well-Known Member

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    When you go into a skid, the Skid Control ECU with Actuator provides a ground to the stop relay and the stop lights illuminate allowing a prudent driver near to back away. This "action" by-passes the stop switch. There are 2 systems available in the Tacoma depending on model, that provide input to the Skid Control ECU, Vacuum or Hydraulic Booster.
    Simplified = stop lights are activated without driver stepping on stop pedal. Also with TSS, when reducing approach speed with cruise control engaged and/or emergency stop. (distracted driver).
     
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  6. Feb 2, 2021 at 7:29 PM
    #6
    Toycoma2021

    Toycoma2021 [OP] Well-Known Member

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    Your response brought up more issues that I had no idea of. Is there really a two-foot driver warning and a brake light modulator on our vehicles? From the schematics below in Post #4 it appears the right/left and center brake lights are in parallel and activate together, not separately. I can't imagine a Trailer Brake controller taking a modulated input and working correctly, unless it was specifically designed for that operation and the second set of two wires on the brake switch are too small to handle the current. Brake Modulation "light" control I can't find unless it is controlled by the Skid Control ECU (black line/wire STPO out of the Skid Control ECU to the Brake Relay coil) again in Post #4 below. I'm still working on trying to understand those schematics. I will respond to the other posts when I get a chance to comprehend them.
     
  7. Feb 2, 2021 at 7:31 PM
    #7
    0xDEADBEEF

    0xDEADBEEF Swaying to the Symphony of Destruction

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    Its exactly what you were thinking. One for the brakes, one as an input to the ECU for various functions. Even my 1994 blazer was wired this way.

    If you're looking at the schematics, note that both switches might not be drawn in the same box even though they exist in the same physical enclosure.
     
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  8. Feb 2, 2021 at 7:38 PM
    #8
    caribe makaira

    caribe makaira Well-Known Member

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    There is only ONE switch. The RELAY routes juice to the lamps, via 85a-30 and when the Skid Control ECU provides ground to the relay through 87-30.
     
  9. Feb 2, 2021 at 7:41 PM
    #9
    0xDEADBEEF

    0xDEADBEEF Swaying to the Symphony of Destruction

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    Toycoma2021[OP] likes this.
  10. Feb 2, 2021 at 7:43 PM
    #10
    caribe makaira

    caribe makaira Well-Known Member

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    You're reading and interpretations is impeccable...:pccoffee:
     
  11. Feb 2, 2021 at 7:44 PM
    #11
    0xDEADBEEF

    0xDEADBEEF Swaying to the Symphony of Destruction

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    I have my days :laughing:
     
  12. Feb 2, 2021 at 7:45 PM
    #12
    caribe makaira

    caribe makaira Well-Known Member

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    I was being sarcastic...:rimshot:
     
  13. Feb 2, 2021 at 7:46 PM
    #13
    0xDEADBEEF

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    I didn't say this was a good day
     
  14. Feb 2, 2021 at 7:51 PM
    #14
    caribe makaira

    caribe makaira Well-Known Member

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    It's a 5 pin relay (change over), 3= 30 , 4=87a These are the NC (normally closed) part of the relay. This routes the juice from the 10A stop fuse when stop switch is actuated. The system also gets this STOP "signal" to activate the Skid ECU in case it needs to respond (ANTI-LOCK).
    The you have the TSS linked to the Skid ECU via CAN-BUS, so it can also do its job without driver's input. (read post #5)
     
  15. Feb 2, 2021 at 7:57 PM
    #15
    caribe makaira

    caribe makaira Well-Known Member

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    Simplified edit (auto transmission)
    upload_2021-2-2_23-57-39.jpg
    Skid ECU providing ground to relay, stop switch not STOMPED.
    upload_2021-2-3_0-1-41.jpg
     
  16. Feb 2, 2021 at 8:07 PM
    #16
    Bishop84

    Bishop84 Well-Known Member

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    lol, here's your answer OP

    1 and 2 are for ABS ecu. red and blue.

    3 and 4 is for ECU signal (cruise) black and purple

    Toyota has used 4 wire stop switches for a long ass time.
     
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  17. Feb 2, 2021 at 8:46 PM
    #17
    tonered

    tonered bartheloni

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    Just put your feet on the gas and brake at the same time to see.

    95% of the modulators that I see only flash the CHMSL. The tails don't flash. So, the modulator has to either split the signal and be installed in some easy spot. Dealers are not dropping the headliner to install them.

    Sorry, but too lazy to search out instructions at the moment. I am seeing them installed randomly on newer cars.
     
    Last edited: Feb 3, 2021
  18. Feb 3, 2021 at 4:59 AM
    #18
    BigWhiteTRD

    BigWhiteTRD Official thread killer (only crickets remain)

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    I bow before thine glory.
    Got to pull up the cruise control schematic to see it all
    upload_2021-2-3_7-58-53.jpg
     
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  19. Feb 3, 2021 at 8:10 AM
    #19
    caribe makaira

    caribe makaira Well-Known Member

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    That's part of the equation...:thumbsup:
     
  20. Feb 3, 2021 at 9:32 AM
    #20
    caribe makaira

    caribe makaira Well-Known Member

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