1. Welcome to Tacoma World!

    You are currently viewing as a guest! To get full-access, you need to register for a FREE account.

    As a registered member, you’ll be able to:
    • Participate in all Tacoma discussion topics
    • Communicate privately with other Tacoma owners from around the world
    • Post your own photos in our Members Gallery
    • Access all special features of the site

96-04 Lower ball joint failure ?SOLUTION?

Discussion in '1st Gen. Tacomas (1995-2004)' started by JTtheMechanizer, Dec 28, 2015.

  1. Dec 28, 2015 at 12:19 PM
    #1
    JTtheMechanizer

    JTtheMechanizer [OP] Member

    Joined:
    Dec 28, 2015
    Member:
    #173310
    Messages:
    21
    Gender:
    Male
    First Name:
    Justin
    29 palms
    Vehicle:
    98 Tacoma and 87 pickup
    87 pickup-37x14.50r15 toyo m/t, SAS with FJ80 high steer kit,Arb air locker on front axle full time locker for rear axle,twin stick transfer case,and more and more upgrades 98 Tacoma - 35x12.50 BFG KO2 on 15x8 American racing baja wheels,Dual spares,long travel,rear shackle lift,fiberglass front and rear fenders,caged bed,magnaflow exhaust,and my work in progress
    I want to know if there is a way to go around the weak lower ball joints . the design has the lower ball joint below the spindle and the lower control arm pulls it downward constantly. I have done research and people say moog is good,and with lifetime warranty you can just exchange them for new ones once a year,but i dont want a band aid. Do moog ball joints separate bad like oem ones? People also say to replace the control arms with long travel. One of my trucks has long travel from total chaos fab. and it has stock lower ball joints, this does not stop the lower ball joints from seprerating. Is the any kit or interchangeable part that can move the upper control arm above the ball joint like a fail safe version. I know i can inspect it but i want a way to COMPLETELY remove the weakness.
    My experience so far is,just about a week ago my lower ball joint fell apart. It had less than 500 miles on it,really rough miles though,i treat the truck like it is 4wd. Had to ratchet strap the control arms together so i could get the truck out the street,i just dont want any ball joint separation while i am way out on a trail Joshua tree national park
     
  2. Dec 28, 2015 at 12:23 PM
    #2
    NateMob

    NateMob Well-Known Member

    Joined:
    Feb 20, 2013
    Member:
    #98054
    Messages:
    1,618
    Gender:
    Male
    First Name:
    Nathan
    South Ogden
    Vehicle:
    1997 Land Cruiser
    Triple Locked
    Sell it and buy a 2nd Gen Tacoma. Or a 4th/5th Gen 4Runner. The only way to get rid of the garbage design aside from going Long Travel with a Uniball lower.
     
  3. Dec 28, 2015 at 12:25 PM
    #3
    Caligula

    Caligula Well-Known Member

    Joined:
    Sep 14, 2010
    Member:
    #43228
    Messages:
    2,108
    Gender:
    Male
    Los Angeles, CA
    Vehicle:
    2000 Ext. Cab Prerunner 2.7L
    Not helpful.
     
  4. Dec 28, 2015 at 12:27 PM
    #4
    ToyoTaco02

    ToyoTaco02 Well-Known Member

    Joined:
    Jan 21, 2011
    Member:
    #49667
    Messages:
    486
    Gender:
    Male
    First Name:
    Scott
    Decatur,IL
    Vehicle:
    02 PreRunner DC 2.7L
    OME 881 1/4" top plate spacer OME Dakars OME Nitrochargers Light Racing UCA
    Was the ball joint that fell apart OEM? If it was, I find it hard to believe that it fell apart on you. In my opinion, OEM is the only way to go for lower ball joints. Many guys on here treat their trucks really rough and don't have a problem. I think lower ball joints need to be a maintenance item and just replace every 100,000 miles.
     
  5. Dec 28, 2015 at 12:28 PM
    #5
    NateMob

    NateMob Well-Known Member

    Joined:
    Feb 20, 2013
    Member:
    #98054
    Messages:
    1,618
    Gender:
    Male
    First Name:
    Nathan
    South Ogden
    Vehicle:
    1997 Land Cruiser
    Triple Locked
    Sorry you feel that way, the truth hurts. You have something more "helpful" than what I told the OP?
     
  6. Dec 28, 2015 at 12:30 PM
    #6
    Caligula

    Caligula Well-Known Member

    Joined:
    Sep 14, 2010
    Member:
    #43228
    Messages:
    2,108
    Gender:
    Male
    Los Angeles, CA
    Vehicle:
    2000 Ext. Cab Prerunner 2.7L
    Yes, go spend $15k on a new truck you dont even want instead of fixing a ball joint. Yea youre really sorry.
     
    koditten likes this.
  7. Dec 28, 2015 at 12:37 PM
    #7
    NateMob

    NateMob Well-Known Member

    Joined:
    Feb 20, 2013
    Member:
    #98054
    Messages:
    1,618
    Gender:
    Male
    First Name:
    Nathan
    South Ogden
    Vehicle:
    1997 Land Cruiser
    Triple Locked

    I had a built 3rd Gen 4Runner which shares the same LBJ design as the 1st Gen Tacoma, after seeing so many failures online and in person I never felt truly comfortable on the tough trails or on shelf roads where a failure would have cost me my life. My solution may not be his solution, but, it is a solution that completely gets rid of the aforementioned issue.


    Did you read the OP? He asked for a solution which you haven't done, go kick rocks grumpy.
     
  8. Dec 28, 2015 at 12:39 PM
    #8
    Caligula

    Caligula Well-Known Member

    Joined:
    Sep 14, 2010
    Member:
    #43228
    Messages:
    2,108
    Gender:
    Male
    Los Angeles, CA
    Vehicle:
    2000 Ext. Cab Prerunner 2.7L
    Insults, again not helpful. Youre forgetting youre just a civilian here.
     
  9. Dec 28, 2015 at 12:41 PM
    #9
    NateMob

    NateMob Well-Known Member

    Joined:
    Feb 20, 2013
    Member:
    #98054
    Messages:
    1,618
    Gender:
    Male
    First Name:
    Nathan
    South Ogden
    Vehicle:
    1997 Land Cruiser
    Triple Locked
    Your reading comprehension is incredible. :jerkoff:
     
  10. Dec 28, 2015 at 12:43 PM
    #10
    Caligula

    Caligula Well-Known Member

    Joined:
    Sep 14, 2010
    Member:
    #43228
    Messages:
    2,108
    Gender:
    Male
    Los Angeles, CA
    Vehicle:
    2000 Ext. Cab Prerunner 2.7L
    Ive read mixed results on MOOG. The warranty does help with piece of mind at least, and its not terribly difficult or time consuming to change these since the whole carrier gets replaced. Though as with most products, if they sell ten thousand, youre only going to hear about the one or two with issues. Being said, OEM is still your best bet. What your describing is very rare, i would attribute it to that one in ten thousand that failed.
     
  11. Dec 28, 2015 at 12:50 PM
    #11
    Reh5108

    Reh5108 Well-Known Member

    Joined:
    Feb 18, 2013
    Member:
    #97832
    Messages:
    5,760
    Gender:
    Male
    First Name:
    Ryan
    Idaho
    Vehicle:
    2004 SR5 4X4 2.7L Extra Cab
    OME lift, 4x sliders, Demello rear bumper, custom front bumper, Engo 9000lb winch
    Last edited: Dec 28, 2015
  12. Dec 28, 2015 at 12:55 PM
    #12
    tan4x4

    tan4x4 Well-Known Member

    Joined:
    Nov 30, 2011
    Member:
    #67982
    Messages:
    3,807
    Gender:
    Male
    First Name:
    Rick
    Folsom, CA
    Vehicle:
    99 Tacoma EC 4x4 2.7L Auto
    Bilsteins, OME 881's, 3-leaf AAL, Detroit TruTrac, Tundra brake swap, Michelin LTX AT2, Tranny skidplate, TC skidplate, CBI rear bumper, TG sliders, UltraGauge, PowerTank, Reverse Camera
    Time out ... go to your rooms :p

    On the original issue, I also have a 1st gen 4wd and am concerned about it, as well. So, when I had my truck in the shop for a valve adjustment, I had them check the LBJ's, and they said they were solid. I assume they gradually loosen up over time, before separating.

    However, my understanding is that the ball-joint issue is primarily focused on the 2001-2004 models (there is a TSB concerning it). Those owners should definitely get there LBJ's replaced right away, if it hasn't already been done (with OEM, not MOOG).

    For the 95-2000 trucks (like mine and the OP), even though they have the same design, they do not have the same manufacturing flaw that led to the issuing of the TSB.

    I noticed the OP is 2wd. Would they have the same LBJ's as the 4WD ?
     
    Brie, ramonortiz55 and NateMob like this.
  13. Dec 28, 2015 at 1:00 PM
    #13
    Caligula

    Caligula Well-Known Member

    Joined:
    Sep 14, 2010
    Member:
    #43228
    Messages:
    2,108
    Gender:
    Male
    Los Angeles, CA
    Vehicle:
    2000 Ext. Cab Prerunner 2.7L
    Would ACDelco or Beck/arnley as OEM suppliers be the same quality as the Toyota branded ones?
     
  14. Dec 28, 2015 at 1:06 PM
    #14
    JTtheMechanizer

    JTtheMechanizer [OP] Member

    Joined:
    Dec 28, 2015
    Member:
    #173310
    Messages:
    21
    Gender:
    Male
    First Name:
    Justin
    29 palms
    Vehicle:
    98 Tacoma and 87 pickup
    87 pickup-37x14.50r15 toyo m/t, SAS with FJ80 high steer kit,Arb air locker on front axle full time locker for rear axle,twin stick transfer case,and more and more upgrades 98 Tacoma - 35x12.50 BFG KO2 on 15x8 American racing baja wheels,Dual spares,long travel,rear shackle lift,fiberglass front and rear fenders,caged bed,magnaflow exhaust,and my work in progress
    I replaced the ball joints myself in april. All 4,upper and lower on both sides. I bought OEM from the shop i work at,our cost was just under a hundred dollars for the set of 4. I have taken the truck through a few places where suspension bottoms out and fully extends. Not interested in buying new truck yet,motor and trans are strong.
     
  15. Dec 28, 2015 at 1:07 PM
    #15
    tan4x4

    tan4x4 Well-Known Member

    Joined:
    Nov 30, 2011
    Member:
    #67982
    Messages:
    3,807
    Gender:
    Male
    First Name:
    Rick
    Folsom, CA
    Vehicle:
    99 Tacoma EC 4x4 2.7L Auto
    Bilsteins, OME 881's, 3-leaf AAL, Detroit TruTrac, Tundra brake swap, Michelin LTX AT2, Tranny skidplate, TC skidplate, CBI rear bumper, TG sliders, UltraGauge, PowerTank, Reverse Camera
    I assume not. On RockAuto, Beck/Arnley just claims to be a direct replacement for OEM.
     
  16. Dec 28, 2015 at 1:11 PM
    #16
    tan4x4

    tan4x4 Well-Known Member

    Joined:
    Nov 30, 2011
    Member:
    #67982
    Messages:
    3,807
    Gender:
    Male
    First Name:
    Rick
    Folsom, CA
    Vehicle:
    99 Tacoma EC 4x4 2.7L Auto
    Bilsteins, OME 881's, 3-leaf AAL, Detroit TruTrac, Tundra brake swap, Michelin LTX AT2, Tranny skidplate, TC skidplate, CBI rear bumper, TG sliders, UltraGauge, PowerTank, Reverse Camera
    Even at wholesale, that seems awfully cheap for OEM. Did they come in the usual Toyota OEM packaging ?
     
    1bad2k likes this.
  17. Dec 28, 2015 at 1:19 PM
    #17
    1MK

    1MK Desert Explorer

    Joined:
    Jan 8, 2015
    Member:
    #145870
    Messages:
    857
    Gender:
    Male
    Southern California
    Judging by your avatar picture you have a 5 lug Tacoma which suspension setup is vastly different from what the Pre-Runner, 4x4 and 4-Runner use.

    Only way to fix it would be have a fab shop modify the lower control arm and and spindle to accept a uni-ball or heim joint.
     
  18. Dec 28, 2015 at 1:21 PM
    #18
    JTtheMechanizer

    JTtheMechanizer [OP] Member

    Joined:
    Dec 28, 2015
    Member:
    #173310
    Messages:
    21
    Gender:
    Male
    First Name:
    Justin
    29 palms
    Vehicle:
    98 Tacoma and 87 pickup
    87 pickup-37x14.50r15 toyo m/t, SAS with FJ80 high steer kit,Arb air locker on front axle full time locker for rear axle,twin stick transfer case,and more and more upgrades 98 Tacoma - 35x12.50 BFG KO2 on 15x8 American racing baja wheels,Dual spares,long travel,rear shackle lift,fiberglass front and rear fenders,caged bed,magnaflow exhaust,and my work in progress
    Well plain brown boxes,parts were stamped 555,i didnt take much time inspecting them as i assumed they where good. I will inspect all future ones before installing them. Bought the "OEM" ones through napa. I turned in my broken one and now i am waiting for the new one to come in the mail. The broken one was SEALED (no zerk fitting),torqued to proper spec. It just fell apart,ring came off and that's it,bolts where all tight. It looked like it had very little grease in it.
     
  19. Dec 28, 2015 at 1:43 PM
    #19
    JTtheMechanizer

    JTtheMechanizer [OP] Member

    Joined:
    Dec 28, 2015
    Member:
    #173310
    Messages:
    21
    Gender:
    Male
    First Name:
    Justin
    29 palms
    Vehicle:
    98 Tacoma and 87 pickup
    87 pickup-37x14.50r15 toyo m/t, SAS with FJ80 high steer kit,Arb air locker on front axle full time locker for rear axle,twin stick transfer case,and more and more upgrades 98 Tacoma - 35x12.50 BFG KO2 on 15x8 American racing baja wheels,Dual spares,long travel,rear shackle lift,fiberglass front and rear fenders,caged bed,magnaflow exhaust,and my work in progress
    Yes it is a 5 lug. So what do you think i would ask a fabrication shop? My long travel truck has uniball uppers but also has the stock lower ball joint stamped 555
     
  20. Dec 28, 2015 at 1:49 PM
    #20
    Caligula

    Caligula Well-Known Member

    Joined:
    Sep 14, 2010
    Member:
    #43228
    Messages:
    2,108
    Gender:
    Male
    Los Angeles, CA
    Vehicle:
    2000 Ext. Cab Prerunner 2.7L
    In the link the poster above above:
    https://www.tacomaworld.com/threads/moog-quality-and-some-other-info-on-ball-joints.299811/

    The video in there showed a comparison of some different balljoints from MOOG and others. The 555 stamped parts are generic Chinese knock offs that are rebranded by Autozone and Pepboys.
     
    Brie likes this.

Products Discussed in

To Top