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1st Gen Brake master cylinder upgrade?

Discussion in '1st Gen. Tacomas (1995-2004)' started by ripdawwg, Sep 22, 2018.

  1. Sep 22, 2018 at 7:45 AM
    #1
    ripdawwg

    ripdawwg [OP] Well-Known Member

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    O3 Tacoma. Manual hubs Bilstein 5100 in OME 885 springs. Rear Wheeler off road 5 leaf springs. Northwest trails innovation winch bumper & 10k winch. TRD rear elocker and front 7.5 truetrac limiter slip. Built 2.7 3rz, balanced, 1mm bored, 9.75-1 compression, LC cam, 1mm oversized valves, LC 35 lb flywheel & LC clutch, ported head, balance shaft delete, bored throttle body, header & 2.5” exhaust.
    Hey all
    I recently did the Tundra 231mm caliper mod in my 03 3rz. Now my brake pedal feels very mushy and I didn’t notice any difference in stopping distance. I have bled the system at least a half dozen times.

    I have heard a rumors of an upgrade from the oem master cylinder to a larger master cylinder. When I googled around on the topic I got very conflicting info so I thought I would ask here. Any info would help. Thanx.
     
  2. Sep 22, 2018 at 7:59 AM
    #2
    jbrandt

    jbrandt Made you look

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    I haven’t heard many people doing a new master cylinder, but I’ve also never hears of someone doing the tundra brakes and not noticing a significant improvement in power. The softer feel is common from what I’ve seen, though.

    I wonder if a tundra master cylinder could fit...:confused:
     
  3. Sep 22, 2018 at 8:13 AM
    #3
    Sperrunner

    Sperrunner UA342

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    I head something like some tacomad have a 3/4” master cylinder and they swap it to a 1”

    But idk where i read that
     
  4. Sep 22, 2018 at 8:32 AM
    #4
    ripdawwg

    ripdawwg [OP] Well-Known Member

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    I have heard various ideas that the oem master cylinder has a 7/8” or 13/16” barrel (seems odd it isn’t metric but 25.4 is your friend ). Others say the tacos with the 5vz had a bigger one than the 3rz. This doesn’t seem to be the normal google search and a thousand other people have already done the mod type deal like normal

    This is a hot topic to me because I am going to put the LC engineering supercharger on my 3rz and use my truck to pull a small trailer for my business. Thanks to everyone.
     
    Jcyr likes this.
  5. Sep 22, 2018 at 8:38 AM
    #5
    Sperrunner

    Sperrunner UA342

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    So after a little digging around it appers tacomas already have the 1” bore.
    The size should be stamped on it I believe.

    The upgrade is for older model pickups and 4runners.

    But i guess you can use the one from a Fj80 (also a 1”) if you wanted to convert to disc breaks in the rear of the tacoma. Idk if that will do anything if you stay drums.

    Your only hope is for tundra breaks up front , and a break controler for the trailer (with a trailer that has breaks of course)
     
    Wulf likes this.
  6. Sep 22, 2018 at 8:59 AM
    #6
    ripdawwg

    ripdawwg [OP] Well-Known Member

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    O3 Tacoma. Manual hubs Bilstein 5100 in OME 885 springs. Rear Wheeler off road 5 leaf springs. Northwest trails innovation winch bumper & 10k winch. TRD rear elocker and front 7.5 truetrac limiter slip. Built 2.7 3rz, balanced, 1mm bored, 9.75-1 compression, LC cam, 1mm oversized valves, LC 35 lb flywheel & LC clutch, ported head, balance shaft delete, bored throttle body, header & 2.5” exhaust.
    Thanx for the info. I may go the FJ80 MC route and look into rear disc brakes.

    Does anyone know if there is a kit offered that will keep the ABS functional and work with the emergency brake. I had heard this was an issue with some kits.
     
  7. Sep 22, 2018 at 9:01 AM
    #7
    Sperrunner

    Sperrunner UA342

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    Idk about abs, but I believe the rear disc break conversion requires you also running a 2nd small caliper for the emergency break or a line lock. Or just swap to a fj80 axel.
     
  8. Sep 22, 2018 at 9:08 AM
    #8
    Sperrunner

    Sperrunner UA342

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  9. Sep 22, 2018 at 10:22 AM
    #9
    ripdawwg

    ripdawwg [OP] Well-Known Member

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    I appreciate all the response. If anyone has any other lines on a disc brake conversion don’t be shy. Less than a year ago I just dropped over a grand into a TRD elocker swap so if possible I would like to upgrade the brakes but keep the axle I have.
    Thanx for all the help.
     
    Sperrunner likes this.
  10. Sep 22, 2018 at 11:18 AM
    #10
    nzbrock

    nzbrock Well-Known Member

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    "The bigger the master cylinder is, the more fluid you get but less pressure at the caliper. The smaller the master cylinder is, the less fluid you get but you’ll have more pressure at the caliper. Think of it like putting your thumb over the end of a water hose. As your thumb decreases the amount coming out of the hose, the more the pressure increases."
    https://www.daymotorsports.com/info/technical-info/article/difference-in-master-cylinder-bore-sizes

    https://www.joesracing.com/rt-4172-master-cylinder-math.html

    Putting a larger master cylinder on your truck will make your brakes feel even softer. If you want them to feel the same, you actually need a smaller bore cylinder. There have been a few people on here that actually swapped to a larger cylinder with poor results.
     
  11. Apr 7, 2025 at 6:55 PM
    #11
    stanglife

    stanglife Member

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    Chasing this possible MC upgrade. Anyone confirm this? ^^^?

    it’s the volume that is not sufficient, not the pressure - so it tracks that a slightly higher volume unit could help.
     
  12. Apr 7, 2025 at 8:26 PM
    #12
    ControlCar

    ControlCar My Moto: Help & Learn…period.

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    I have a ‘swapped Subaru’
    1998 2dr Impreza body
    2005 STi everything else

    in 2007 when swap completed
    Way mushy brakes
    With
    Larger Brembo calipers/STI mc/STi abs pump/PCM but 1998 booster

    I swapped the STi booster in 2008
    Perfect since

    IMO
    If you start swapping brake components from another compatible vehicle, change everything major component
     

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